Product Overview
The 100K Trailer-Mounted Coiled Tubing Unit is a fully integrated highway mobile coiled tubing workover system, different from split skid type CT equipment. All core modules (power pack, lifting control cabin, 100K heavy injector, large capacity tubing reel) are wholly installed on standard heavy-duty semi-trailer chassis, realizing one-piece road transportation without multiple flat trucks for separate hauling.
Equipped with 100,000 lbs continuous pulling injector, matching 2"×6000m large capacity reel and 10,000PSI NACE anti-H2S quad ram BOP stack. Powered by genuine heavy-duty CAT industrial diesel engine, whole system adopts imported PARK hydraulic assembly, full PLC intelligent data acquisition and dual CCTV real-time monitoring. The trailer body integrates self-contained fuel tank, hydraulic oil tank, hydraulic hose reels and integral lifting support legs. It can quickly arrive at remote mountain, desert, scattered small well clusters with narrow roads, greatly reducing transfer cycle and rig-up time, ideal for frequent moving oilfield service fleets.
Stable operating temperature: -29℃ ~ +45℃, fully compliant with API, SY/T, NACE MR-01-75 and ISO9001 standards, widely used in deep well milling, acid fracturing, sour well snubbing, underbalanced drilling and other mobile intervention operations.
Main Technical Parameters
| Module | Key Technical Data |
|---|---|
| Rated Injector Capacity | Continuous Pull: 100,000 Lbs; Snub Thrust: 50,000 Lbs |
| Applicable CT Size | 1.5" ~ 2" OD coiled tubing |
| Max Reel Storage | 2" × 6000m |
| Well Control Stack | 5.12" 10K NACE Quad Ram BOP (10,000PSI Working Pressure) |
| Main Engine | CAT Heavy-Duty Industrial Diesel Engine |
| Drive Hydraulic System | PARKER Closed Variable Hydraulic System |
| Control System | AB PLC DAS Data Acquisition + MEDCO Tubing Fatigue Analysis (Optional) |
| Monitoring System | Dual HD Explosion-Proof CCTV (Injector + Reel) |
| Trailer Structure | Heavy-duty low-bed semi-trailer, hydraulic outrigger support legs |
| Transport Mode | Highway road transport, standard container/flat truck compatible |
| Operating Temp Range | -29℃ ~ +45℃ |
| Warranty Rule | 12 months after well acceptance / 18 months after factory delivery (wearing parts excluded) |
Six Core Product Advantages
All-In-One Trailer Integrated Design, One-Time Road Transportation
Power, control, injector and reel all fixed on one heavy semi-trailer. No disassembly of separate skids during transfer, one truck completes full set equipment transportation, solve mountain narrow road multi-vehicle transfer troubles, save huge transportation cost and moving time for oil service companies.100K Super Heavy-Duty Injector for Deep Well Operation
100,000 lbs high pulling force injector, wide adjustable running speed 0.3~66m/min, low-speed precise logging & high-speed tubing running dual mode. Imported chain and reducer assembly, built-in real-time load sensor to avoid tubing overload breakage, suitable for ultra-deep long-distance coiled tubing construction.Complete NACE Sour Well Matching Well Control Stack
Support full set 10K anti-H2S quad BOP, lubricator and side door stripper, all fluid contact metal comply with NACE MR-01-75 standard, can be directly put into high sulfur gas well snubbing, fracturing and other high-risk operations without extra matching well control equipment.CAT Stable Power & Import Hydraulic Configuration
Original CAT heavy diesel power unit with triple radiator for high temperature resistance; PARKER full closed hydraulic system provides steady output for injector and reel, less vibration, low failure rate during long-hour continuous operation.Hydraulic Support Leg + Fast On-Site Rig-Up
Trailer equipped four groups of hydraulic self-support outriggers, after truck parking, only need to extend support legs to level the whole unit, connect wellhead pipeline and hydraulic circuit, can start construction within short time, no heavy lifting hoist required for each transfer.Intelligent Full-Process Monitoring & All-Climate Adaptation
Air-conditioned lifting control cabin, complete DAS data storage and curve export function, dual camera real-time observe reel and injector working state. Whole trailer sandblasted heavy anti-corrosion paint, hydraulic system with low-temperature heating device, adapt desert, frigid, coastal all harsh oilfield environments.Application Scenarios
- Remote mountain scattered small well cluster mobile coiled tubing service
- Desert oilfield frequent transfer plug milling, cleanout & paraffin removal
- Deep well high-pressure acidizing, nitrogen foam fracturing stimulation
- H2S sour gas well non-stop snubbing intervention
- Underbalanced drilling, logging & perforation mobile operation
- Small oil service fleets with frequent well site relocation
Standard Full Delivery Scope
- Heavy-duty highway semi-trailer chassis with hydraulic support legs
- Complete CAT diesel power unit + PARKER hydraulic system
- Lifting air-conditioned control cabin with DAS data & CCTV monitoring
- 100K heavy-duty injector assembly + 10K NACE quad BOP stack
- Large capacity 2"×6000m tubing reel skid with automatic level wind
- Integrated self-contained fuel tank, hydraulic tank & full hydraulic hose reels
- Full set connecting pipelines, quick connectors, special maintenance tools
- Complete English operation manual, factory test & component certification documents
