Product Overview
The 100K Skid Mounted Coiled Tubing Unit is the flagship heavy-duty modular four-block CT system, split into independent Control Skid, Power Skid, 100K Injector Skid and Large Capacity Tubing Reel Skid. Separated skid design supports individual truck/container transportation, perfectly adapting remote mountain, desert and narrow well pads with limited access space.
Powered by genuine CAT C13 520HP inline six diesel engine paired with German STIEB transfer box and PARKER closed hydraulic system, this unit delivers industry-leading 100,000 lbs continuous pulling force and 50,000 lbs snubbing thrust. Two standard reel configurations available: 2" × 6000m and 1.75" × 7800m, matched with 5.12"/4.06" 10,000PSI full NACE anti-H2S quad BOP stack.
Fully compliant with SY/T industry standards, API Spec 6A, NACE MR-01-75 and ISO9001:2015. Equipped with AB PLC DAS data acquisition, optional MEDCO tubing fatigue analysis software, dual HD CCTV remote monitoring, complete hydraulic hose reels and self-contained fuel/hydraulic tanks. Stable operating range covers -29℃ to +45℃, ideal for ultra-deep well milling, high-pressure acid fracturing, nitrogen stimulation, sour gas snubbing and underbalanced drilling.
Main Technical Parameters
| Module Division | Technical Item | Standard Specification |
|---|---|---|
| Power Skid | Main Diesel Engine | CAT C13 Inline 6, Rated 520HP(388kW)@1800-2100RPM, Max Torque 2381Nm |
| Power Skid | Transfer Box | STIEB three-way split box, Max single pump power 360kW, Max torque 1900N.m |
| Power Skid | Main Hydraulic Pump | PARKER P14 closed variable piston pump |
| Power Skid | Hydraulic Tank | 700L with liquid level, temp sensor & 3KW heater |
| Power Skid | Fuel Tank | 500L with drain valve & cabin real-time display |
| Power Skid | Power Hose Reel | 40m hydraulic hose, rated 5000PSI (35MPa) |
| Control Skid | Lifting Control Cabin | 2100×2100×2000mm, 1m hydraulic lifting stroke, air-conditioned |
| Control Skid | Control Hose Drum | 40m control hose, working pressure 3000PSI (21MPa) |
| Control Skid | DAS System | AB PLC real-time monitor tubing weight, depth, speed, wellhead/circulation pressure, flow |
| Control Skid | CCTV Monitoring | Dual HD explosion-proof cameras for injector & reel real-time view |
| 100K Injector Skid | Rated Pull Capacity | Continuous Pull:100,000 Lbs; Continuous Snub:50,000 Lbs |
| 100K Injector Skid | Running Speed | Max high gear:58m/min; Max low gear:24m/min; Stable creep speed:0.3m/min |
| 100K Injector Skid | Applicable CT | 2" /1.75" OD coiled tubing, guide radius 100" |
| 100K Injector Skid | Quad Ram BOP | 5.12"/4.06" bore, 10,000PSI working, 15,000PSI test, full NACE H2S resistant |
| 100K Injector Skid | BOP Rams Set | Blind / Shear / Slip / Pipe ram complete assembly |
| 100K Injector Skid | Auxiliary Generator | Kubota 6kW 220VAC single-phase power supply |
| Tubing Reel Skid | Reel Dimension | Flange OD145", Core72", Inner Width84" |
| Tubing Reel Skid | Two Optional Capacity | 2" × 6000m / 1.75" × 7800m |
| Tubing Reel Skid | Reel Drive | HYDRO LEDUC hydraulic motor + O&K planetary reducer |
| Tubing Reel Skid | High Pressure Manifold | 15,000PSI, STONE rotary union, PARKER needle valve, EDD flowmeter |
| Tubing Reel Skid | Counting System | Mechanical counter + electronic encoder dual depth measurement |
| Tubing Reel Skid | Level Wind | Automatic hydraulic forced pipe arrangement + remote pneumatic lubrication |
| General Standard | Operating Temp | -29℃ to +45℃ (desert, frigid, coastal all weather) |
| General Standard | Warranty Rule | 12 months after site acceptance OR 18 months after factory delivery (whichever expires first, exclude wearing parts) |
| General Standard | Commercial Terms | FOB Tianjin Port, 30% T/T prepayment, 70% balance before shipment, quotation valid for 30 days |
Seven Core Product Advantages
Four Independent Modular Skid Layout, Fast Transport & Rig-Up
Separated four heavy-duty steel skids with integrated lifting lugs, each can be transported individually by flat truck or standard container. All hydraulic & electric circuits adopt quick connectors with dust caps, drastically cut on-site assembly time without complex pipeline wiring.
CAT C13 Genuine High-Power Diesel Power Unit
Original CAT C13 six-cylinder industrial diesel delivers stable 520HP heavy output, matched three-in-one composite radiator to cool engine water, fuel and hydraulic oil simultaneously. Heavy-duty STIEB split transfer box evenly distributes power to multi-group PARKER hydraulic pumps.
Flagship 100,000 Lbs Heavy-Duty Injector
100K high-load injector equipped with imported diamond chain, Rexroth reducer & Linde hydraulic motor. Ultra-wide adjustable speed range from 0.3m precise creep speed up to 58m fast running speed.
Full NACE Anti-H2S 10,000PSI Well Control Stack
Complete integral quad ram BOP, side door stripper and segmented lubricator, all wetted metal comply with NACE MR-01-75 anti-sulfur standard. Rated working pressure 10,000PSI with factory 15,000PSI hydrostatic test pressure.
Dual Large-Capacity Reel Customization Options
Two reel specifications for selection: max 6000m of 2" tubing or max 7800m of 1.75" tubing, reducing repeated tube transfer for ultra-deep well operations.
Intelligent Full-Process Monitoring & Data Storage
Hydraulic lifting airtight control cabin with full air conditioning & noise insulation. AB PLC DAS system auto stores all construction parameters; optional MEDCO tubing fatigue simulation software predicts CT service life.
World-Class Import Hydraulic Parts & Complete After-Sales
Core hydraulic components adopt PARKER pumps/motors, EATON/MANULI high-pressure hoses, O&K reel reducers, STONE rotary joints. Factory provides training, maintenance tools and OEM spare parts.
Application Scenarios
- Ultra-deep oil & gas well plug milling, fishing, cleanout & paraffin removal
- High-pressure acidizing, nitrogen foam fracturing & reservoir stimulation treatment
- Sour gas well snubbing non-stop production intervention (NACE anti-H2S design)
- Underbalanced drilling, logging & perforation service
- Shale oil, coalbed methane unconventional reservoir development
- Remote mountain, desert large well cluster continuous operation
Standard Full Delivery Package
- Complete CAT C13 power skid (engine, STIEB transfer box, PARKER closed hydraulic system, 500L fuel tank,700L hydraulic tank)
- Hydraulic lifting air-conditioned control cabin skid, AB PLC DAS system, MEDCO optional software, dual CCTV, multi-spec 40m hydraulic hose reels
- 100K heavy-duty injector skid with 100,000lbs injector, 5.12"/4.06" quad BOP, side door stripper, segmented lubricator, Kubota 6kW generator
- Large capacity tubing reel skid (2"×6000m or 1.75"×7800m option), O&K reducer, STONE rotary union, EDD flowmeter & dual counter
- Full set inter-skid hydraulic hoses, electrical signal cables & matched dust-proof quick connectors
- Complete installation fasteners, professional maintenance special tools & standard OEM spare parts kit
- Full English operation & maintenance manual, factory inspection certificate, ISO9001 & original component certification documents
Warranty & Global After-Sales Service
Warranty Coverage: 12 months after on-site acceptance or 18 months after factory delivery (whichever expires first; wearing parts like chains, rubber ram seals, filter elements excluded).
Factory Training: Free 3~5 days theoretical & on-machine operation training for client technicians before shipment.
Customization Support: Adjust injector pulling load, reel storage capacity, tubing size, NACE anti-sulfur upgrade, skid painting color & hydraulic circuit parameters as field demand.
Global Technical Support: Remote video troubleshooting worldwide; overseas on-site installation, commissioning & after-sale service for large oilfield projects.
FAQ
What is the maximum pulling force of this 100K coiled tubing unit?
The injector continuous pulling capacity reaches 100,000 lbs, snubbing thrust up to 50,000 lbs, compatible with 2-inch and 1.75-inch OD coiled tubing.
What diesel engine is equipped on the power skid?
Genuine CAT C13 inline six industrial engine with rated 520HP power, global mature spare parts supply network for overseas clients.
Can this CT unit work in H2S sour gas wells?
Yes, all wetted metal of quad BOP, stripper and lubricator meet NACE MR-01-75 anti-sulfur standard, working pressure up to 10,000PSI for sour well service.
What two reel capacity options are available?
Standard reel has two versions: 2" × 6000 meters and 1.75" × 7800 meters for different well depth requirements.
Can the unit run stably in extreme cold oilfields?
The whole system is equipped with hydraulic oil heater and CAT low-temperature cold start engine, stable operation from -29℃ to +45℃ all year round.
Inquiry
Looking for top-tier 100,000 lbs heavy-duty modular coiled tubing unit for ultra-deep sour oilfield intervention? Our product line covers 40K/60K/80K/100K series CT rigs with full NACE modification option. Send your well depth, tubing size and working environment to our engineering team to get detailed datasheet and factory competitive quotation within 24 hours.
